4 Steps For Effective PCB Manufacturing - Miracle Electronics

To achieve a product that is efficient and effective, there needs to be a complete process that involves planning, designing, and production, with hundreds of steps in between. Another main aspect to consider is the components involved, which include the parts, materials, and specifications. As you put together all of this, you also need to assemble everything that relates to manufacturing, assembling, and testing, so that any kinds of errors can be eliminated, and efficiencies boosted. This is why a PCB assembly manufacturer from Germany is hired for the task, as they know their job well, and can help manufacture the best product with the most effective strategies. However, if you are executing the designing and manufacturing part on your own, there are a few things you need to consider. These include making it easy to buy the parts, making it easy to assemble them, making it easy to test the product, and finally making it easy to rework on the product, if required.

Making it easy to buy the parts – First and foremost, it is always suggested to use standard components, and as few components as possible. This makes it easier and faster to source them, although a little more expensive than local components. And, you can always buy these components in bulk to reduce costs, and also have them handy in the future when any emergencies arise, or when the price increases or if the part becomes unavailable in the future. Another important aspect that you must remember is to use the same size screws wherever possible. This minimized inventory requirements, and keeps the assembly simple by not needing different sized screws. Also, when there are different sized screws used in a single assembly, it is possible that the wrong size is inserted in the wrong place, thus causing damage. With same sized screws, this situation can be avoided.

Making it easy to assemble – During the planning stage, you need to design a complete layout for your product, which makes it easy to know the position of each component, and make the placement reflow process easy too. Make sure that all the assembly instructions are mentioned precisely, and everything is easily accessible. Also, keep the torque requirements same wherever possible. For PCBS, Surface Mount Technology is preferred over through-hole as it minimizes the labour required to populate the boards, while also makes assembling easier.

Making it easy to test – Testing can be time consuming and requires quite a good amount of money, but it results in a product that is free from errors. On the other hand, if testing is not done, the product may be damaged in the near future, requiring more time, effort, and money invested in repairing or replacement. Thus, testing is vital for bringing up a cost-effective product. Tests like flying probe and bed of nails can be used to provide test points. Maximum number of test points must be available to increase the PCB test coverage. In conditions where special test software is required, it is important to make this load on a separate memory card or as a reprogram.

Making it easy to rework – If after testing, the product needs to be reworked, it is important to consider software updated. Here, an external mechanism is required to update it to the system, which could be done wireless, or through a connector. Is disassembly is required, it eliminates the possibility of updating in the field, which increases the cost due to disassembling and reassembling, while also creating unnecessary delays.

Miracle Electronics is a PCB assembly manufacturer from Germany who offers turnkey solutions; taking care that all of the above mentioned processes are executed effectively. When you hire them, you have nothing to worry about – neither the part sourcing, nor the assembling, nor the testing. They are well-efficient to handle all of that effectively!

For more info, kindly visit our site at @ http://miracleelectronic.de/